This post is going to be a work in progress. I don't have all the ingredients handy, and for a change, I don't have anything that needs to be refinished.... I'll come back to it periodically and add info and pics. For a quick taste, here's how home parkerizing is done:
#1. Detail strip your firearm. If you don't want something parkerized, just set it aside.
#2. Mix up your solution. You'll want it to be immediately ready for use because your expensive firearm isn't going to have any protection from rusting after steps 3 and 4. You'll have to work pretty fast.
*I prefer a dark gray (almost black) finish on my parkerized guns. I've tried a few different brands, but the one that has produced the most consistent results for me is from ShootersSolutions.com. (
http://shooterssolutions.com/morgunfirmot.html ) For a gray/green finish, you'll want the zinc solution and for the dark gray/black, you'll want the manganese.
**The instructions that come with these kits were written very poorly, almost like it was translated from a different language. After trying to figure out what the heck the guy was trying to say, I called him....he talks like he writes, and I got NOWHERE with him. Helluva nice guy and likes to chat, but I still had no idea what I was supposed to do. I surfed the internet and found some better instructions, and I got very satisfactory results.
***Also of note: ShootersSolutions isn't very timely with their shipping, and you might want to follow up an internet order with a phone call or email. Honestly, due to their shipping and horrible instructions, I wouldn't recommend them at all, but their product flat out WORKS without having to worry about mixing a whole bunch of chemicals or 'seasoning' the solution with steel wool.
2a. In a stainless steel or ceramic lined pot, mix about 8 ounces of solution to about a half gallon of distilled water, or enough to completely submerge your gun. (Aluminum pots will dissolve and ruin the solution and your finish, and impurities in your local water can also affect the process) You don't need to worry about exact measurements....this stuff is very forgiving. The parts will bond with the zinc/manganese depending on the hardness of the steel, not the concentration in the solution....you can always add a little more to speed things up, but the process only takes about 15 minutes.
2b. This is important! Heat the solution to 195 degrees. Use a candy thermometer to regulate the temp. If it's too cold (185 degrees) it will parkerize, but the finish will be very thin and will wipe right off. If it's too hot (200 or so) it will emulsify quickly and you won't be able to re-use the solution. I usually mix the solution and set it on the stove on the lowest possible burner setting right before I head out to the shop for steps 3 and 4....that way, it's all ready to go when I finish those steps. **btw, turn on the fan...this will give off some noxious gasses....doesn't smell too bad, but it's not good for you. If it'll eat an aluminum pot, it can't do your lungs any good.
#3. Abrasive/bead blast the parts you want to parkerize. If you want a rough, military texture to your park job, I find that regular play sand shot at about 50-60 PSI works best.
**SAFETY WARNING: play sand is silica. Exposure to silica dust causes a lung condition similar to asbestosis. Don't breath that stuff. For a smoother finish, finer beads or abrasives are required. Parkerizing will not bond to blued surfaces, so be sure to remove all traces of the original finish. It also won't bond well to smooth surfaces. I recommend taping off things like feed ramps, breech faces and rails because it will save you a lot of polishing time later. I also recommend using a line dryer on your compressor. If you have the slightest amount of moisture in the air, you can get flash rust....parkerizing won't bond to rust either. If you don't have a line dryer, there's a way around this, but it involves another chemical. I'll come to that later.
#4. Wearing rubber gloves, degrease your parts thoroughly. I heat my projects with a heat gun--it's like a turbocharged hair dryer, and runs about $15 at Harbor Freight. (it's useful for all kinds of projects, not just warming gun parts...but I digress) The heat opens the pores of the metal and releases trapped oils....degrease again. I like cheap non-chlorinated Brake Cleaner for this job. (about $.97/spray can at Wallyworld) You need the gloves because your fingerprints contain enough oil to completely booger up an otherwise perfect park job.
4a. If you got the unfortunate flash rusting, you need to remove it before it goes into the solution or you'll get a mottled, uneven finish. Since you're still wearing your rubber gloves, (you are, right?) use a piece of 0000 steel wool and some Birchwood Casey Bluing and Rust Remover (or naval jelly), and remove the rust. Do this over the kitchen sink and immediately rinse with hot water....then the part goes into your hot solution
#5. If you didn't have to got to 4a, now is where the real fun begins. Carefully place your parts into the hot solution. If the temp isn't quite at 195 degrees, raise the temp. If it's too hot, just pull it off the burner until it's where it should be. Unless you really mucked up the solution--not possible with this kit unless you didn't degrease well enough--you will see an immediate fizz rolling off the parts. That's the parkerizing starting. Using tongs, turn the parts every few minutes to ensure even coverage. If you start seeing what looks like bits of wet toilet paper floating in your solution, don't panic. That's the emulsification I was talking about, and it's going to happen no matter what you do....just keep agitating the solution with a stainless steel spoon so the gunk can't settle on your project. If it's allowed to settle, you will see a mottled appearance to the park. After 15 to 20 minutes, the fizzing should almost completely stop....if it's still fizzing strong, it's still parkerizing. Depending on the hardness of the steel, it may take more or less time.
#6. Now that it's stopped fizzing, take your parts out of the solution directly over to a HOT water rinse. I usually fill the sink with the hot tap water and leave the faucet running. I give the parts a good scrub with an old toothbrush under running hot water, and then dry them. This is the time to give the finish a good inspection. The parts are still hot, so they'll dry pretty fast. If you have a thin spot, you can just drop it back into the solution for a touch up.
#7. Give the parts a heavy dose of water displacing oil. (comes with the kit, and WD40 works well too) This is where a lot of folks mess up....parkerizing isn't protective by itself. It only leaves a porous surface for oil to cling to, and if you skip this step, it WILL rust. Once you have the parts oiled up and wiped down, it's ready for reassembly....unless you want some REAL corrosion proofing.
#8. Using the oven, heat gun or hair dryer, heat the parts up until they're uncomfortably hot to the touch. When the parts are warm, wipe some petrolatum (vaseline) on. It will melt on contact and go into all the little nooks and crannies, and will completely rust proof your gun, as well as give it that smooth, even, professional finish. I use another old toothbrush to make this easier.
Wipe down the excess petrolatum while it's still warm, reassemble and go test fire. You'll more than likely need to polish up a few surfaces that are now covered by park, but since park doesn't bond well to smooth surfaces, it's not difficult. (you remembered to tape off the breech face, feed ramp and rails, right?)
I'll come back and post some pics later
here's a FAL....I parked the upper and lower receivers

here's a couple of 1911s. Guess which one I refinished.

(both!)
eta: for touch ups and small parts, check this out!
http://www.ar15armory.com/forums/addition-...ing-t20441.html
This post has been edited by Colt45Guy: October 2nd 2007 12:38 PM